Custom Designed Facemasks – $165


Custom designed transparent facemasks, fitted to your facial scan.  Durable and washable for safe re-use with long-lasting, reusable, replaceable filters. The masks are lightweight, more comfortable to wear long-term due to the custom fit. They are transparent, to ease communication between patient and healthcare providers.

Find out how they compare to N-95 facemasks HERE.

Get Product labeling HERE

***** NOTE:  Facial hair (beards or mustaches) will interfere with the face scans, and should use a standard size mask, not custom.  ******

For bulk orders, please scroll down, click on the “Bulk Orders” tab and fill out the form to order.

ActivArmor warranties masks for 30 days, when used in accordance with labeling.  Bending or flexing the mask may result in damage to the lightweight plastic.  We do not warranty against damage occurring from misuse.
Choose "Yes" if you or your employer has already submitted an face scan file for you. If you have not already submitted a file, select "No."
SKU: AA-Custom-Design-Facemask Category:

Additional information

Weight 1.25 oz
Dimensions 5 × 4 × 3.5 in

FDA Compliance

In compliance with the FDA’s Enforcement Policy for Face Masks and Respirators During the COVID-19 Public Health Emergency.

Product Details

For more information, please refer to this ActivArmor comparison to N95 masks article.

Scan Instructions

It is recommended to start submission of 3D face scans as soon as possible:
  • Step 1:  Order the Structure adapter for iPad here  (around $500.)
  • Step 2:  Download this free app to your iPad:  3DsizeMe, from the Apple Store.
  • Step 3:  Have someone scan your entire face (forehead to neck, ear to ear) using 3DSizeMe.  Relax your mouth and have a neutral expression.
  • Step 4: Save the scan, using Full Name and Phone Number in the file name.
  • Step 5: Compress (ZIP) the scan file. For individual orders, upload above. If part of a bulk order, coordinate with your organization, to get the compressed file uploaded.
We will store these scans until full orders are made.  See this file for more instructions.
(For our current ActivArmor providers with BodyScan scanners, use the “Face/Cranium” setting, and upload as above.)

Bulk Orders

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