Custom Designed Facemasks – $165


The design process has passed FDA recommended fit tests, ensuring custom seal around the mask and filters to address exposure risk experienced with many masks currently in use. The masks are hygienic, washable and re-usable. The masks utilize a patent-pending filter system, with medical-grade material that achieves a 98.9% – 99.9% Bacterial Filtration Efficiency (BFE) test score. The masks are durable and washable for safe re-use with long-lasting, reusable, replaceable filters. The masks are lightweight, more comfortable to wear long-term due to the custom fit. They are transparent, to ease communication between patient and healthcare providers.

A design fee is added to all mask orders. This fee will be added at checkout. 

***** NOTE:  Facial hair (beards or mustaches) will interfere with the face scans, and cannot be fitted.  ******

For bulk orders, please scroll down, click on the “Bulk Orders” tab and fill out the form to order.

Choose "Yes" if you or your employer has already submitted an face scan file for you. If you have not already submitted a file, select "No."
SKU: AA-Custom-Design-Respirator Category:

FDA Compliance

In compliance with the FDA’s Enforcement Policy for Face Masks and Respirators During the COVID-19 Public Health Emergency.

Press Release

Click here to read or download the ActivArmor Respirator Press Release

Scan Instructions

It is recommended to start submission of 3D face scans as soon as possible:
  • Step 1:  Order the Structure adapter for iPad here  (around $500.)
  • Step 2:  Download this free app to your iPad:  3DsizeMe, from the Apple Store.
  • Step 3:  Have someone scan your entire face (forehead to neck, ear to ear) using 3DSizeMe.  Relax your mouth and have a neutral expression.
  • Step 4: Save the scan, using Full Name and Phone Number in the file name.
  • Step 5: Compress (ZIP) the scan file. For individual orders, upload above. If part of a bulk order, coordinate with your organization, to get the compressed file uploaded.
We will store these scans until full orders are made.  See this file for more instructions.
(For our current ActivArmor providers with BodyScan scanners, use the “Face/Cranium” setting, and upload as above.)

Bulk Orders

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Your Information

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Estimated Number of Masks Needed*

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