ActivArmor™ Product and Process
There are so many reasons that ActivArmor’s waterproof, hygienic, fully custom, and breathable orthoses are superior to the existing casting and splinting technologies. Take a look at the answers to our frequently asked questions below to dive deep into the ActivArmor product and process. If you have additional questions, or would like to become an ActivArmor Provider, please use the Contact Form at the bottom, to reach out.
ActivArmor’s Customized Design and Fabrication System
The proprietary ActivArmor™ process includes a scan (precise to 0.5 mm), creating a 3D model of the patient’s limb, and designs a completely individualized and fitted splint based on the physician’s specific positioning and instructions for each patient’s unique needs. The ActivArmor™ device is then custom fabricated for the patient from recyclable ABS plastic.
ActivArmor™ uses (3D) 3-dimensional mapping of the injured limb to create the exact fit for the client unlike other methods of immobilization (low temperature thermoplastic or progressive layers of tape molded directly upon the client).
ActivArmor™ is a support device custom fit to each patient’s unique body, mapped to the contours of the limb or injuries requiring stabilization and support.
Unlike traditional cast and immobilization methods ActivArmor™ is custom fabricated using a high temperature thermosetting plastic yielding the strong and unique ActivArmor™ immobilization device.
What’s Unique About ActivArmor™?
The exact fit allows the tissues to remain in the desired position for optimal rest and healing.
Custom design allows doctors the freedom to immobilize or free-up specific areas which is not possible with prefabricated devices.
Observation of skin condition is performed easily.
Allows the client to bathe and also swim without concern for the ActivArmor™ device losing its ability to provide support.
The ActivArmor™ device can be made to be either easily removable or be semi-permanent as prescribed.
Reduces the need for maintaining product inventory and/or the storage of prefabricated devices.
Adjustments for swelling or atrophy are easy to make.
Common Uses for ActivArmor™?
Hand Based Thumb Spica
Common Diagnoses*:
- Thumb Fractures/Dislocations
- Hand Metacarpal Fractures
- Thumb MP Collateral Ligament injuries (e.g. skier’s thumb)
- Basal Joint Arthritis/Instability (TMC joint)
- Peripheral Nerve Injuries (anti-deformity)
Wrist Cock-up
Common Diagnoses*:
- Wrist Fracture (distal radius/ulna)
- Wrist Sprain
- Mid Carpal Instability
- Scapho-lunate Instability
- SLAC Wrist
- DRUJ Injury/Instability
- TFCC Injury/Repair
- Wrist Tendonitis
- Carpal Tunnel Syndrome
- Median or Ulnar Nerve Repairs
- Radian Nerve Palsy/Injury
Thumb Spica/Ulnar Gutter/MP Blocking
Common Diagnoses*:
- Scaphoid Fractures Wrist/Thumb Tendonitis (e.g. Dequervain’s tenosynovitis)
- Collateral Ligament Injuries
- Osteo & Rheumatoid Arthritis
- Peripheral Nerve Injuries
Posterior tibial tendon dysfunction (PTTD)
Common Diagnoses*:
- Foot Drop
- Foot/Ankle Fractures
- Lower Leg Surgeries
- Ankle DJD Degenerative Joint Disease
- Charcot Foot/Ankle
- Ankle Sprains
Additional Information
3D Printed Offloading Boots Reduce Mortality and Amputation Rates
ActivArmor for Diabetic/Charcot Foot
How much does ActivArmor Cost?
How to scan with the iPhone App
How To Do Fittings and Adjustments
But what about that turnaround time??
ActivArmor is Adjustable for Swelling
Casting Option Comparison
ActivArmor Improves Clinical Staff Efficiency and Patient Throughput
Observation of Skin While Immobilized Can Catch Infections Earlier
“We get fewer complaints, replacements and adjustments”
3D Printing In Your Clinic
ActivArmor Saves Patients AND Clinics Time and Money
ActivArmor and Edema (Swelling)
ActivArmor: customized protection and exposure of wounds, incisions and post-surgical hardware for observation and treatment
Prescriber Testimonial – We use ActivArmor for 70% of our casting and splinting
ActivArmor – Safe and Skin Friendly
ActivArmor – A Strong Competitive Advantage for Providing Clinics
ActivArmor Improves Clinical Staff Efficiency and Patient Throughput
ActivArmor Clinical Flow Process
ActivArmor Casting/Splinting Use Cases
ActivArmor Transitions from Cast to Splint Through Healing Phases
Pediatric Compliance: Will my child be able to take it off?
Get Custom Logos on your ActivArmor!
ActivArmor Supports Improved Patient Compliance
ActivArmor and Carpal Tunnel Syndrome
ActivArmor – A Welcome Alternative For Pediatrics
Some Patients Choosing Surgery over a Cast
ActivArmor Benefits Geriatric Patients
ActivArmor Gets Worker’s Comp Patients Back to Work!
ActivArmor for Athletes
ActivArmor – The Solution for Cast Claustrophobia
How Does ActivArmor Compare to Off-the-Shelf Splints?
Athletes Love ActivArmor!
ActivArmor In Action
Casting and Splinting for Patients with Diabetes
ActivArmor: Designed for use with Advanced Healing Technologies
Casting: Leaving Physicians in the Dark
ActivArmor – A digital solution in an analog market
Custom Care through 3D Printing
3D Printed Offloading Boots Reduce Mortality and Amputation Rates
ActivArmor for Diabetic/Charcot Foot
How much does ActivArmor Cost?
How to scan with the iPhone App
How To Do Fittings and Adjustments
But what about that turnaround time??
ActivArmor is Adjustable for Swelling
Casting Option Comparison
ActivArmor Improves Clinical Staff Efficiency and Patient Throughput
Observation of Skin While Immobilized Can Catch Infections Earlier
“We get fewer complaints, replacements and adjustments”
3D Printing In Your Clinic
ActivArmor Saves Patients AND Clinics Time and Money
ActivArmor and Edema (Swelling)
ActivArmor: customized protection and exposure of wounds, incisions and post-surgical hardware for observation and treatment
Prescriber Testimonial – We use ActivArmor for 70% of our casting and splinting
ActivArmor – Safe and Skin Friendly
ActivArmor – A Strong Competitive Advantage for Providing Clinics
ActivArmor Improves Clinical Staff Efficiency and Patient Throughput
ActivArmor Clinical Flow Process
ActivArmor Casting/Splinting Use Cases
ActivArmor Transitions from Cast to Splint Through Healing Phases
Pediatric Compliance: Will my child be able to take it off?
Get Custom Logos on your ActivArmor!
ActivArmor Supports Improved Patient Compliance
ActivArmor and Carpal Tunnel Syndrome
ActivArmor – A Welcome Alternative For Pediatrics
Some Patients Choosing Surgery over a Cast
ActivArmor Benefits Geriatric Patients
ActivArmor Gets Worker’s Comp Patients Back to Work!
ActivArmor for Athletes
ActivArmor – The Solution for Cast Claustrophobia
How Does ActivArmor Compare to Off-the-Shelf Splints?
Athletes Love ActivArmor!
ActivArmor In Action
Casting and Splinting for Patients with Diabetes
ActivArmor: Designed for use with Advanced Healing Technologies
Casting: Leaving Physicians in the Dark
ActivArmor – A digital solution in an analog market
