3D Printed Casts Made Adjustable for Swelling

ActivArmor’s 3D printed devices are custom-fit, but also adjustable, and can accommodate swelling. ActivArmor can reduce the risk of compartment syndrome, because (unlike traditional casts), swelling is instantly visible and easily accommodated.

ActivArmor devices are fit to the millimeter of the patient’s body image scan for precise immobilization. Custom-designed for comfort, physicians can opt to expose bony protrusions, surgical hardware and/or skin ulcers, wounds or incisions. The 3D printed casts also do not deform in heat and don’t rub or cause skin irritation like most splints as they are breathable and hygienic, and there is no fabric against the skin.

But sometimes edema (swelling) can reoccur or reduce further, water weight may increase or decrease, or muscle atrophy can occur. Unlike traditional casts, swelling and movement under the ActivArmor can be easily seen and adjusted to reduce the risk of compartment syndrome and poor healing outcomes.

Adjustments with ActivArmor are easily made in the clinic. Both of our removable and non-removable closure options allow space (as little or much as desired) by bi-valving the device to accommodate for swelling. Waterproof padding comes in multiple thicknesses, and can be applied in certain areas to tighten up to a full inch, or to relieve pressure points.

Learn more about the benefits of ActivArmor on our website.