How to 3D Print Casts At Your Clinic

On-site 3D Printing Now Available WIth ActivArmor

Custom 3D printed casts are available on-site for clinics with ActivArmor’s plug-and-play, turnkey process. Physicians can print fully custom casts and splints in their clinic in a matter of hours to apply to the patient.

Our research team has seen inferior products that create a bad experience with in-clinic 3D printing including:

  • Expensive printers and packages

  • Only 2 forearm-based standard designs to choose from

  • Poor scanning tech for poor fit of the final product

  • Expensive and messy resins

  • Brittle designs, not protective enough for fracture care

  • Patient comfort and compliance issues

  • A printing system that requires a lot of training and maintenance

ActivArmor in-clinic printing solves all those problems:

  1. Tested and Proven Products: ActivArmor is the global market leader. Our designs have been used by hundreds of orthopedic providers for thousands of patients across the country for +10 years with incredible healing outcomes and positive patient and provider experiences.

  2. No expensive equipment: Our 3D printers are affordable and scalable and available for lease.

  3. No prior training or skills required: In just one day, we’ll have your staff up and running on the scan, custom design, print and finishing process. Clinics don’t have to worry about using messy resins and navigating technical printer issues, just load in the spool of 100% ABS plastic and press start.

  4. Numerous design options:

    • Applicable for many cases: Ankles, hands, fingers, wrists and elbows

    • Customizable thickness: Physicians can select cast thickness to be made lightweight and breathable, removable like a splint, or durable and protective, locked on like a cast.

    • Options for custom exposure: Physicians can customize exposure areas for post-surgical hardware like bone stimulators, pins and incisions.

    • Accommodate for edema: Treat patients with bi-valve spacers for swelling as needed, while keeping them locked on for compliance.

  5. Better fit: ActivArmor is fitted precisely to the patient’s native anatomy. Better fit means better healing outcomes.

  6. Reduced turnaround time: ActivArmor prints and fits in a matter of hours.

  7. Improved margins: ActivArmor leads to up to 300% billable margins over costs on custom fabricated orthoses.

  8. Marketable: Clinics can select custom logos and colors, so your patients market for the practice as they heal.

Learn more about why providers print ActivArmor casts on-site at their clinic on our website.

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